Built for Electronics Assembly (PCB / SMT) owners.
Built for owners running precision and specialty shops - Electronics Assembly (PCB / SMT) included. Grounded in real business owners who quote tight tolerances, chase materials, and manage demanding customers.
What Electronics Assembly (PCB / SMT) owners ask about
Quoting jobs
Estimating hours, setup, and material without giving away the shop on the first PO.
Skilled trades hiring
Machinists, welders, business owners - where to actually find them and what to pay in your market.
Shop throughput
Bottlenecks, scheduling, and the job that is always in the way of the job that pays.
Customers and POs
Fewer, bigger customers vs. many small ones. Payment terms, deposits, and the customer stringing you along.
Cash and equipment
Financing the next machine, reading your numbers, and knowing when a job is losing money.
Owning the shop
Getting out of the day-to-day, training a foreman, and building a shop that runs without you at the bench.
How the money works in electronics assembly (pcb / smt)
What actually decides your year
Line setup, stencil and feeder time, and component sourcing risk. Part shortages will stall a run and blow your delivery date.
- What the customer is buying
- one order of many identical units
- Business model
- Production and decoration runs
- Your hard ceiling
- Press or machine hours plus the setup time between jobs.
Price per unit falls with quantity, but your cost per order does not - art, setup, screens, plates, and packing happen once no matter the count. Small custom orders quoted off a per-unit price chart lose money silently. Rush work and art revisions are where the schedule and the margin both die.
Run the numbers
Why the 12-piece order loses money
Same job, two quantities.
| Art + setup + screens (fixed per order) | $85 |
|---|---|
| Run cost per piece | $3.20 |
| 12-piece order at $14 each | $168 revenue |
| 72-piece order at $11 each | $792 revenue |
12 pc: $168 − ($85 + $38.40) = $44.60. 72 pc: $792 − ($85 + $230.40) = $476.60
The small order returns $44 for an hour of your attention and a full setup. Set an order minimum and a setup fee, or price the small orders so they are worth doing.
Figures are illustrative benchmarks to show the method, not a quote or a promise. Put your own numbers in the same structure - that is the point.
Numbers to watch
The five numbers that tell you the truth
If you only track revenue, you find out about a bad quarter after it is over. These are leading indicators.
Revenue per production hour
Know it and quote from it
Per-unit pricing hides the truth; per-hour does not.
Setup time per job
Measure and shrink it
Faster changeovers turn small orders profitable.
Spoilage / misprint rate
Under 2%
Wasted blanks are pure loss plus a reorder delay.
Art revision rounds
2 included, then billed
Unlimited art is unlimited unpaid labor.
On-time delivery
95%+
In deadline work, late is the same as wrong.
Where the money leaks
Common profit leaks in electronics assembly (pcb / smt)
None of these show up as a line item. They show up as a busy year with nothing left at the end of it.
01
No order minimum
Every order consumes art, setup, and packing. A minimum is not rude, it is arithmetic.
02
Free art and mockups for unbooked jobs
Charge a deposit or an art fee credited to the order.
03
Rush jobs squeezed in for free
A rush costs you a scheduled job's slot. Price it as a percentage, publish it, apply it every time.
04
Not charging for blanks you eat
Spoilage allowance belongs in the quote, not in your net profit.
05
Quoting from a chart you built years ago
Blank costs and ink moved. Re-cost your standard jobs every quarter.
First 90 days
A plan you could start Monday
Three windows, in order. Do not skip the first one - you cannot fix a number you have never measured.
Days 1-30
Cost it right
- Time your setup and your run on three typical jobs.
- Rebuild quotes as fixed order cost plus per-unit run cost.
- Set an order minimum and publish it.
Days 31-60
Protect the schedule
- Add a published rush fee and enforce it.
- Limit included art revisions to two and bill after.
- Track on-time delivery and find the real bottleneck.
Days 61-90
Grow the good work
- Rank customers by revenue per production hour.
- Pursue repeat and contract accounts, not one-off tees.
- Add one higher-margin decoration or finishing service.
Hiring ladder
Who to hire, and when
Hire on a trigger, not on a feeling.
Art / prepress help
You are doing art after hours
Art is the bottleneck in almost every decoration shop.
Second press operator or finisher
Machine runs but nobody folds and packs
Finishing is the hidden constraint, not the press.
Customer service / order entry
Mistakes come from bad order info
Wrong-size reprints cost more than the wage.
Production manager
Two machines and a real backlog
Someone must own the schedule board.
Say it out loud
Quoting a customer who wants 12 pieces
Small custom order, price shopper.
"Twelve is doable. Our order minimum is $250 because the setup is the same at any quantity."
"At 12 that's about $20 a piece. At 48 it's $11 a piece for barely more money total."
"Which way do you want to go? I can have the mockup to you today either way."
Seasonality
Team, event, and holiday seasons create hard deadlines and huge peaks. The shops that make money publish rush pricing and cut-off dates before the season starts, not during it.
FAQ
Common questions from Electronics Assembly (PCB / SMT) shop owners
- Is this built for a Electronics Assembly (PCB / SMT)?
- Yes. It is grounded in real manufacturing and industrial business owners. Quoting, scheduling, hiring skilled trades, and managing customer POs are all in scope.
- Will it help me quote a job without giving it away?
- Yes. Estimating labor, setup, and material - plus the language for pushing back on a customer who wants the price cut in half - are common questions.
- Can it help me find and keep skilled trades?
- Yes. Where business owners actually source machinists, welders, and business owners, and what to pay to keep them, are common questions with real answers.
- How is this different from ChatGPT?
- ChatGPT invents confident answers from the generic web. This advisor only answers from a vetted library of real business owners and refuses when the library does not cover it.
Run the shop with fewer guesses.
7-day free trial. $97/month after. Cancel anytime, no refunds for partial periods.
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